Project Proposal



ENGR 113 - Spring 2019
First-Year Engineering Design
“Group 3 Project Proposal”

Date Submitted: April 18, 2019

Group Members                    Ella Johnstad, egj28@drexel.edu
                                               Jake Hobaugh, jgh59@drexel.edu
                                               John Cebollero, jmc663@drexel.edu
                                               Quinn Foerter, qjf25@drexel.edu

Technical Advisor                Dr. Roger Marino, rm88@drexel.edu

Abstract:
For this design project, we plan to experiment with the primary concept of center of mass. This idea will be transformed into three, fifty-minute experiments. One experiment will be designing a structure with multiple tiers. Various sized weights will be distributed throughout the structure, and the main goal would be to calculate the center of mass. Another experiment would utilize the 3D printer. Creating a small teeter-totter with the printer and rolling different objects (toy cars, marbles, etc.) will display the importance of the center of mass. For the third experiment, we will demonstrate how mass affects balance. We plan on teaching middle school classes the fundamental physics and advanced problem-solving skills with engaging exercises. Some challenges that may be faced is our ability to get our message and the directions across to the audience. Some significant tasks are going to be to construct the props for our experiments and evaluating the necessary calculations. The final goal is to inform our audience about the concept of the center of mass using captivating methods. Another experiment idea we have is all about gear ratios. This would be another experiment split into three, fifty-minute intervals. Through the three labs, middle schoolers would learn different gear functions and fundamentals, perform tasks with a spring vehicle, and finally, power an LED light with rotational energy powered by gears. Some technical challenges faced for this lab would be using the same gears and springs, over time they would begin to wear down and not perform as well. For this experiment, the central goal is to educate about the properties of gears and their operations. The final experiment idea is a one 150 minute lab on pneumatics. In this lab, a high school class would have to explore a rubber and copper tubing “hand” and complete different tasks with it and its “fingers.” This experiment, students will learn how air pressure operates.


1. Introduction
For our lab, we choose between a gear ratio lab, a center of mass lab, and a pneumatics lab. For the gear ratio lab, we had three 50 minute labs. The first was exploring different gear combinations and seeing how gearing things worked. Kids would be given certain gears, and told to spin the last gear 24 times, while spinning the first one once, or other scenarios like that. The second part was where the kids had a spring car, and they would gear it either for speed (and less torque) or strength (and less speed). The would have to do a series of things like push a block, or race up a ramp. The last part of this lab was a geared mass-light contraption. This would have students gear a mass that was hanging on the contraption. This mass would slowly fall and spin the last gear in the chain very fast so the rotational energy could power an LED.
            The second lab we came up with was a center of mass based lab. This lab would also be three 50 minutes mini labs. The first part would be where the students are given cardboard cutouts, and told to hold loosely at the top, so they would discover this point was the center of mass. The second part would be using this to see how center of mass works on balance beams with unusual symmetry. The culminating activity would be a “Teeter Totter” where the kids would have to balance specified weights so the force would be even on both sides.
            The third lab we came up with one a hundred and fifty minute lab. In this lab students would be exploring pneumatics. Students would make a hollow “hand” from provided step by step instructions. From this students would be given a series of “puzzles” that they would have to complete. Examples of these would be “Make the hand point its index finger” or “Have the hand form a peace sign”. The hand would consist of four hollow fingers and would be make out of rubber and copper tubing. 


2. Deliverables
For the conclusion of the project, we plan on supplying physical prototypes, algorithms, and test results. At least two structures will be designed to present how the center of mass works. Algorithms can be created to aid the younger audience in conducting the experiment. A large part of one of our operations with the teeter-totter will be test results. We will have to test multiple objects by rolling them across the design, testing for speed and balance. For all three of the experiments, we hope to spend at most $200, create a safe experiment, have an engaging and fun lab, have something to teach and others learn, an experiment that can be supervised by one person for thirty students.


3. Technical Activities
  1. Gear Ratio Lab - 3x50 minute labs
    1. Gear Ratio Basics: Students will be given gears of varying sizes and be allowed to test them together in different combinations to learn how turning a small gear using a large gear makes it move quickly and vice versa. This portion of the lab introduces them to gears and how they function in a simplistic manner.
    2. Gear Ratio Vehicle: Utilizing a car in which the wheels turn using gears we can adjust the cars gear ratios to maximize speed and distance. This teaches a simple practical application of gear ratios.
    3. Gear Power: A large mass will be tied to a string. The string will be wrapped around a gear several times and the mass will be released to slowly turn the gear. The large gear will turn slowly and cause a smaller gear to spin faster and power a small LED. We can alternate the gears sizes to affect the rate that the gear spins at and the brightness of the light.
  1. Center of Mass - 3x50 minute labs
    1. Finding the Center of Mass: Students will be given a square of cardboard, they will hang it by any to points and draw lines straight down from where they hung it from. The intersection of these points will be the center of mass. They can then cut the cardboard to make a more abnormal shape and repeat the process to prove that this works for non-square shapes.
    2. Balancing Center of Mass about a certain point: We will have designed a hanging “tree” that consists of dowel rods stuck through a 1x1 wooden stick. This will be used to hang masses along the horizontal dowel rods and students will be tasked with maintaining a consistent center of mass about the central 1x1 wooden stick.
    3. Rolling Along a Central Axis: We will have a flat inorganically shaped surface with a central axle that will hang freely between two points. The center of mass will be along that axle, and the goal is to roll objects across the surface without tipping it to either side of the axle and rolling off the side.
  2. Pneumatic Hand - 1x150 minute lab
    1. Students will be tasked with creating a hand out of copper tubing and plastic hose tubing. The joints will be made with flexible plastic tubing whereas the rest will be made with rigid copper tubing. One end will be capped off completely while the other will have a syringe that can add and remove air from the “finger. When air is removed from a finger it will contract and curl inwards, when air is added to the finger it will extend and straighten out. Four fingers will be made and taped together to create one hand (without a thumb).
    2. Students will then test their hands by making each of the fingers curl and extend independently as well as grab and lift an object to test how effective the hand is. The hand will be tasked with lifting different objects of varying weights and sizes, and make different hand symbols such as a peace sign (Pointer and middle fingers extended), or the ‘rock on’ symbol (Pinky and Pointer fingers extended).

4. Project Timeline
Table 1: ENGR 113 Project Gantt Chart

Here is our gantt chart for our engineering project. We developed this through researching example engineering gantt charts and from previous experience.


5. Facilities and Resources
For all three projects, a drill and a screwdriver along with screws would all be needed for us to easily assemble the lab. A 3D printer will be necessary for creating one of the activities for the mass lab, and scissors would be useful for all three.
For the students to complete the lab, a screwdriver would be necessary for the gear ratio and pneumatic lab, but no tools would be needed for the center of mass.


6. Expertise
Below is a list of expertise needed for the Center of Mass project. The first bullet point is information that all of the group members should possess for the ability of them to participate in the project and for the project to be ultimately successful. The second bullet point is expertise that only a single group member needs to be have familiarity with. The third bullet point should be possessed by two group members so that they can assist each other on the construction of the project.

      Knowledge of basic center of mass principles
      Familiarity or experience with 3D printing
      Experience with basic hand-held tools and building techniques

Below is a list of expertise needed for the Gear Ratio project. The first bullet point is information that all of the group members should possess for the ability of them to participate in the project and for the project to be ultimately successful. The second bullet point is expertise that only a single group member needs to be have familiarity with.

      Knowledge of basic gear ratios
      Knowledge of LEDs and basic circuitry concepts

Below is a list of expertise needed for the Pneumatic Hand project. The first bullet point is information that all of the group members should possess for the ability of them to participate in the project and for the project to be ultimately successful. The second bullet point is expertise that only a single group member needs to be have familiarity with.

      Knowledge of pneumatics
      Knowledge of basic joint movements
      Experience with basic hand-held tools and building techniques


7. Budget -
Some stuff we would need for the gear ratio lab would be a knex motor, gears, a pegboard, an LED, and a heavy mass.  These would probably all total to about $20.

For the center of mass lab, we would need 3 ¼” dowel rods, a 1”x1” square dowel rod, several 3D printed parts, and some cardboard. The total cost of these items would probably be ~$10

For the pneumatic lab, we would need several pneumatic pistons, and some tubes which could hold the pressure, along with switches and other extensions for the hand. This cost comes out to be around $120.


Decision Matrix



Sensitivity Analysis




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